A friend gave me a rusty old girder trolley years ago. 10 hundredweight, adjustable between 2.5" and 4". I tried to sell it, but no interest. So it sat in the workshop for ages.
Then a factory neighbour got rid of a rusty old girder (H beam? I beam?). 3m long, 125mm x 240mm. So it sat outside for several months.
Then the table/vice pivot on the big bandsaw died. It needs carefully lifting off the base, to try and free/repair/re-fabricate the pivot locking clamp.
A plan formed.
1) Re-furb' the trolley. One roller was nearly seized.
Press shaft+bearing out, scrape 60 year old grease, clean and re-pack. Paint the plates while I'm there:
Attachment 398442
2) Adapt the thing for a wider girder. Neighbour kindly gave me some 16mm cap screws, so just machine up some spacers:
Attachment 398443 Attachment 398444
I will work out the middle one later. Maybe a spacer, and two locators, for keeping a sling or chain block's hook in the middle.
3) Create a frame pillar. Grab some rusty 100mm box, cut some 45° steady bracing:
Attachment 398445 Attachment 398446
(Oops, won't get all the way thru 100mm that way. Had to put the vice on the other side)
Then lay the bits on the ground, tack with the MIG:
Attachment 398447
and then use some old welding rods to fill the other side:
Attachment 398448
(with a variety of success :rolleyes: )
4) Chain the pillar to a heavy object, then MIG an angled bracket onto the girder for easy assembly:
Attachment 398449 Attachment 398450
Drill a few large holes to bolt it together. None of my neighbours were there that day, so no mag-base drill, and no 16mm drill.
5/8" reduced shank with a hand drill (ouch, hurt my wrist a few times when it jammed), then Dremel out to 16mm for some bolts.
Nylon/Carbide disc in the angle grinder, to remove the flakey rust, and some RP7 (WD40 wasn't in reach) to help preserve.
5) Next day, weld a little hook onto the end, and a quick lift, hooking onto my Mezzanine:
Attachment 398451 Attachment 398452 Attachment 398453
The neighbours complain about the incomplete welding, and needing proper fixing onto the Mezz' beam. I g-clamped it for now.
Lift should be straight vertical, so I am not worried about the welds.
Should be useable for now. In the future, I might make retractable wheels for the base, and a plate with rollers so it can hook into the Mezz' girder and roll like a proper girder crane?