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  1. #1
    Join Date
    Apr 2008
    Location
    Canberra
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    805

    Default Help with thread cutting - cutting wrong pitch

    Hi all,

    I have an Al340-D that I have had for a while now. The last few times I have cut a thread on it I have noticed that the pitch is slightly out from what I intended. As an example. I just went down and set it up for a 19 TPI imperial thread, using the gear chart printed on the front of the lathe. After taking a scratch pass, I measured the threads and its 21 TPI.

    Any ideas what I am doing wrong? I have the 60 tooth gear driving the 127 which drives the 57 on the lead screw (meteic 3mm pitch i think).

    Photos refer. Cheers, brendan.
    Attached Images Attached Images

  2. #2
    Join Date
    Nov 2007
    Location
    melbourne australia
    Posts
    3,228

    Default

    I’m counting 20 tpi. But that still doesn’t solve the issue!
    Chris

  3. #3
    Join Date
    Aug 2008
    Location
    Melbourne
    Age
    34
    Posts
    1,080

    Default

    Stupid question, but have you checked the number of teeth on the gears? I know of one instance where the number marked was one tooth off the actual count.
    Gear cutting specialists and general engineers www.hardmanbros.com.au
    Fine pitch gear cutting from 0.1 Module www.rigear.com.au

  4. #4
    Join Date
    May 2020
    Location
    Willowbank QLD
    Posts
    535

    Default

    I am trying to look at the photos but can't make a few things out.

    My first thought is the 60 should be driving the 120 and the 127 driving the 57. It may be that way. Out of curiosity what does the 60 driving the 127 and the 120 driving the 60 achieve. If I did not have a headache I would do the maths.

    For me the diagram on the lathe is not great.

    Steve

  5. #5
    Join Date
    May 2020
    Location
    Willowbank QLD
    Posts
    535

    Default

    I went to the hare and forbes manual and found this picture. I think you have your 120 and 127 around the wrong way.

    https://images.machineryhouse.com.au...n%20Manual.pdf

    Steve

  6. #6
    Join Date
    Oct 2001
    Location
    ACT
    Posts
    667

    Default

    have you got the 60 tooth running on the 120 or 127? looks like its on the 127.

  7. #7
    Join Date
    Feb 2014
    Location
    Werribee, Melbourne
    Posts
    178

    Default

    Brendan, If you have a metric leadscrew then I would have thought you should have both the 120 & the 127 used to get the metric/inch conversion.
    I think that would be the 60 driving the 120 with that ganged to the 127 and the 127 driving the 57?

    The little drawing on the table (the one above the imperial table) isn't very clear as to the order of the 120 & 127 with a&b but I think that is right.
    Ray

    PS. Sorry to add to the confusion - a lot can happen while you are typing.
    Last edited by Ray-s; 14th Oct 2021 at 08:32 PM. Reason: Added PS.

  8. #8
    Join Date
    Nov 2008
    Location
    North Brisbane. Qld. Australia
    Age
    70
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    1,514

    Default

    Quote Originally Posted by Ray-s View Post
    Brendan, If you have a metric leadscrew then I would have thought you should have both the 120 & the 127 used to get the metric/inch conversion.
    I think that would be the 60 driving the 120 with that ganged to the 127 and the 127 driving the 57?
    Not a gear expert, but I tend to agree with this.
    Nev.

  9. #9
    Join Date
    Apr 2008
    Location
    Canberra
    Posts
    805

    Default

    Fixed thanks fellas. User error was the issue (doh). I had both change gears connected to the 127. The 120 may as well have not been there. Once I introduced it into the fray I was bang on. Whilst I feel like a goose I'm also blaming the crappy diagram on the lathe.
    Attached Images Attached Images

  10. #10
    Join Date
    Sep 2006
    Location
    Mallacoota,VIC,Australia
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    53
    Posts
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    Default

    I just had a look at the manual for this and it looks like it could have either an metric or imperial lead screw so you need to ascertain as to whether your leadscrew is metric or imperial. I assume you have a manual for it, but if not just go here https://www.machineryhouse.com.au/L179E# and then to downloads and download the instruction manual or simply here https://images.machineryhouse.com.au...n%20Manual.pdf If your lathe has an imperial leadscrew and your using it thinking that the leadscrew is metric then this would cause a pitch variation.
    All The Best steran50 Stewart

    The shortest way to do many things is to do only one thing at once.

  11. #11
    Join Date
    Nov 2008
    Location
    North Brisbane. Qld. Australia
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    Default

    The diagram is a little unclear.
    Nev.

  12. #12
    Join Date
    Nov 2017
    Location
    Geelong, Australia
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    57
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    2,672

    Default

    Glad you got it sorted, and while you might feel like a goose - likely you’ve helped someone else in the process.

    I’m assuming you’ve got thread pitch gauges and just used the calipers to illustrate the issue, but if you haven’t then I’d highly recommend splurging $10 on eBay to get some.
    They’re so much easier than counting threads!!

    Steve

  13. #13
    Join Date
    Sep 2006
    Location
    Mallacoota,VIC,Australia
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    Default

    I must have been posting at the same time.
    Great to hear that you got it sorted out. I've done something like that in the past whilst thread cutting except my issue was I had the feed gearbox levers set wrong. Just out of interest how do you find the AL-340D lathe ?, I ask, because I bought a AL-340A years ago but the transport company dropped it in Bairnsdale and broke it so I never got to see or use it apart from the pictures.
    All The Best steran50 Stewart

    The shortest way to do many things is to do only one thing at once.

  14. #14
    Join Date
    Mar 2011
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    Southern Flinders Ranges
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    1,555

    Default

    I’m just having a quiet chuckle that you’ve labelled the 57 tooth gear with a bow tie

  15. #15
    Join Date
    Apr 2008
    Location
    Canberra
    Posts
    805

    Default

    Quote Originally Posted by steran50 View Post
    I must have been posting at the same time.
    Great to hear that you got it sorted out. I've done something like that in the past whilst thread cutting except my issue was I had the feed gearbox levers set wrong. Just out of interest how do you find the AL-340D lathe ?, I ask, because I bought a AL-340A years ago but the transport company dropped it in Bairnsdale and broke it so I never got to see or use it apart from the pictures.
    Sorry for the late reply!

    I love the lathe. I have only owned 2 lathes, and used maybe two more on top of that, but I was immediately machining to tighter tolerances when I got the 340D. I really like the DROs and the larger spindle bore compared to my small old kirloskar lathe. I don't get on it enough lately, life has been in the way. But every time I do i enjoy using it.

    Brendan

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