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View Full Version : Rebushing Carbys



GuzziJohn
20th Oct 2017, 07:07 PM
I'm slowly restoring one of my Datsun 1600's (1971). I purchased a set of twin carbs for it. They are a copy of the British SU but are made by Hitachi in Japan. Not surprisingly the shafts were quite sloppy in the housings so some refurbishment was required.

On disassembly it was obvious that the shafts were badly worn. I'm not sure what material the bushes were made from but I suspect it was harder than the brass shafts.

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New shafts are not available and I don't have a mill to make new ones so I decided to machine down the originals from 8mm to 7.5mm and fit undersized bushes.
The ER32 collet adaptor I made a while back came in handy. I undersized the shaft but left the thread and throttle lever location original size.

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I chose to make the new bushes from Delrin. The car won't see a lot of use so I don't think wear should be an issue this time around.

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Pressed in, still to be trimmed to length and finish reamed.

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Reassembled.


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Still a long way to go on this project but i really did enjoy this part.

John

Michael G
20th Oct 2017, 07:09 PM
Will the delrin swell (and jam) if it gets fuel on it?

Michael

GuzziJohn
20th Oct 2017, 07:17 PM
It seems to be commonly used in this application. There may be different grades for different uses.
I guess I'll find out soon enough. :doh:

John

shedhappens
20th Oct 2017, 09:27 PM
[QUOTE=GuzziJohn;1928113 I guess I'll find out soon enough. :doh:

John[/QUOTE]

A sticking throttle is an exciting experience for sure but you should be ok with delrin according to Dupont, see the table on pg 23.
http://www2.dupont.com/Plastics/en_US/assets/downloads/design/DELDGe.pdf

I have seen quite a few carbs with what l thought were plastic throttle shaft bushes, maybe they were/are delrin?

cheers, shed

KBs PensNmore
20th Oct 2017, 10:55 PM
As shed said, you should be alright depending on the grade of Delrin???
Thanks shed for the link to the Delrin grades.
Kryn