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2nd Jan 2018, 09:40 AM #1Most Valued Member
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Flattening 16mm steel plate for a welding table
Hi all - Happy New Year !!
I've been given a 1200x600x16mm piece of scrap plate to use as the top for a small welding table, but turns out it has a bit of a bow in it.
Approx 4mm if I put a straightedge across it.
What is the easiest way to get one side relatively flat? My first thought is to just go at it with the angle grinder (in which case would it be better to remove the center from the convex side or the edges from the concave one??).
My other thought was that I might be able to get some of the bow out by running some decent beads across the convex side with the MIG prior to using the grinder. Everything I weld seems to distort , but I don't know whether that size plate would get any useful movement.
Any suggestions?
Steve
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2nd Jan 2018, 10:31 AM #2Diamond Member
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Easiest way to reduce the bow is to do as you suggest, i.e. run a bead across the underside. But just one at a time and not too heavy a bead, let it cool and see what improvement there is.
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2nd Jan 2018, 11:02 AM #3Banned
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I came across some stainless plate 7 or so years ago, nowhere near as big as yours but it too had a bow in in it. I made a frame from 2" RHS and then clamped the pate to the frame and tacked from the inside out. Seven years on it's still flat.
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2nd Jan 2018, 12:03 PM #4Member: Blue and white apron brigade
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I'm not saying this method is available to everyone but my BIL used to remove bends and bows using lengths of RSJ and the stabilising ft from a large crane/truck. It was interesting to watch him doing it - lots of length of hard wood, patience, and many small/incremental movements.
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2nd Jan 2018, 01:30 PM #5Most Valued Member
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Sadly I've no easy access to anything of sufficient size/mass to do similar with this bit of plate. Thinner ones have been fair game for driving over with my 4WD in the past, but its hard to get much more than a 1T on a point, and even 6mm tread plate takes a bit to move it permanently.
I'll crank up the welder tonight and see how I go running some beads on this one...
Steve
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6th Jan 2018, 10:36 PM #6Most Valued Member
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Finally got a chance today to have a go at straightening the plate and making the table.
Running the welds across to straighten it worked well. It only needs one reasonable bead across it to get a couple of mm movement over the 1200mm length, and I overcooked it slightly and had to run a light one on the other side of the plate to correct it.
I've now got it to the point where the straightedge sits pretty nicely on it parallel with the edges, but there is still about 1mm twist diagonally across 2 of the corners. Good enough for my current purposes and I can mess with it more later if I find its causing issues.
I forgot to take a photo when it was finished, but here's a progress shot of the table on its back after the main straightening was done.
Ignore the lugs on the legs, they're nothing special. Legs are just some bits of scrap RHS I had and couldn't be bothered cutting the lugs off
IMG_3902 (Medium).JPG
Steve
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7th Jan 2018, 11:48 AM #7
I have used a large tip on the oxy heat up quick and hit the bend with a wet rag , the cooling will bow it back without welding a bead on one side.
Yours looks good , have fun .
Michael
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8th Jan 2018, 07:30 PM #8Senior Member
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I had the same problem when I bought a sheet of 12 mm plate to make my welding table. Had the seller cut a piece out for me in the size I wanted to fit the frame I had already made.
I have two of those off road kangaroo jacks, turned the foot plate around an made two big jacking clamps. No probs, had my nephew weld the 12mm plate to the stand as he is a professional welder, left the clamps in place overnight. All was good, its level and thanks to them jacks I would have been stumped on trying to get the plate flat.
DD
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