Thanks: 0
Needs Pictures: 0
Picture(s) thanks: 0
Results 1 to 14 of 14
Thread: Question on Metal Bending
-
8th Jun 2017, 04:21 AM #1New Member
- Join Date
- Jun 2017
- Location
- Illinois
- Age
- 34
- Posts
- 4
Question on Metal Bending
Hi I'm new to working with metal and have to bend .02 in thick metal to 80 degrees. I want to know what would be the best way to go about doing it and what tools would be needed. I need a easy method that I could do consistently with many pieces. Thanks for the help in advance!
-
8th Jun 2017, 06:35 AM #2Member
- Join Date
- Mar 2017
- Location
- wollondilly nsw
- Posts
- 62
How wide is the metal? 0.02" is fairly light gauge so a few options to get the tight form from hand benders to presses but will depend on width and grade of material
Sent from my SM-T355Y using Tapatalk
-
8th Jun 2017, 06:55 AM #3New Member
- Join Date
- Jun 2017
- Location
- Illinois
- Age
- 34
- Posts
- 4
Hi
The width will be around 8-9 inches and as for the grade I'm not completely sure yet, but I am planing on using copper, brass, aluminum, and stainless steel.
-
8th Jun 2017, 07:00 AM #4Member
- Join Date
- Mar 2017
- Location
- wollondilly nsw
- Posts
- 62
Depending on the sharpness of the corner you are after, a simple hand fold or pan brake with an adjustable stop should be adequate. What quantity
Sent from my SM-T355Y using Tapatalk
-
8th Jun 2017, 07:11 AM #5New Member
- Join Date
- Jun 2017
- Location
- Illinois
- Age
- 34
- Posts
- 4
I'm not looking for a sharp bend a curved one is fine but the quantity would be 1000+ so I wanted a very easy method that is consistent and leaves the rest of the metal unscathed. While looking into it I read about bottom bending but couldn't figure out if that was a good method and if so what supplies I would need. I don't think hand folding would be the best option at the quantity I need, but I don't know if pan folding would be a better option than things like bottom bending. Thanks!
-
8th Jun 2017, 07:23 AM #6Member
- Join Date
- Mar 2017
- Location
- wollondilly nsw
- Posts
- 62
Do you have a budget in mind
Sent from my SM-G930F using Tapatalk
-
8th Jun 2017, 07:30 AM #7New Member
- Join Date
- Jun 2017
- Location
- Illinois
- Age
- 34
- Posts
- 4
I would like to stick as low as possible but I know that I will be needing to do this for many pieces over a long span of time so I wanted to see the different options and prices to decided what is best for me. I would hope to stay under $300 but I will go up if it would make the process a lot faster and easier. Thanks!
-
8th Jun 2017, 10:08 AM #8Member
- Join Date
- Mar 2017
- Location
- wollondilly nsw
- Posts
- 62
Hydraulic press will be best option in the long run but talking a few thousand for something along those lines. Maybe start with a manual unit and incorporate an automation function either hydraulic or pneumatic to speed things up.
Sent from my SM-G930F using Tapatalk
-
8th Jun 2017, 11:41 AM #9
0.020" (0.5mm for those watching in colour ) metal, 8" or 9" (200-225mm) wide? I would have thought an arbor press would handle that and be much quicker than hydraulic.
I have never used a pnuematic/hydraulic jack, but my brother bought a long ram type, found it was as slow as a wet weekend and took it back to swap for a manual version. I don't know if this is typical.
I would play with some steel plate and a welder to come up with a press die that provides the right angles. Cover the die surfaces with HDPE or such, once the design is worked out.
Dean
-
8th Jun 2017, 01:37 PM #10Philomath in training
- Join Date
- Oct 2011
- Location
- Norwood-ish, Adelaide
- Age
- 59
- Posts
- 6,560
I'd agree. An arbor or fly press would be the go over hydraulic.
Michael
-
8th Jun 2017, 01:50 PM #11Senior Member
- Join Date
- Apr 2013
- Location
- Toowoomba Qld
- Posts
- 401
Would something like this not work ?
S249 | PB-24 Manual Panbrake | For Sale Sydney Brisbane Melbourne Perth | Buy Workshop Equipment & Machinery online at machineryhouse.com.au
if you wanting to do 1000 pieces just set up stops to locate the material and stop the bend at the right angle (make it adjustable so you can adjust for spring back)
-
8th Jun 2017, 05:04 PM #12Most Valued Member
- Join Date
- May 2011
- Location
- Murray Bridge S Aust.
- Age
- 71
- Posts
- 5,959
As MasterSpoon has suggested for the budget you've allowed, that would be the cheapest option, it would allow you to do 3 X 8" or 2 X 9" units at a time.
For an extra $600, you could have this one, which will alloy you to bend 6 X 8" or 5 X 9" units at a time, which will be a lot quicker again.
http://images.machineryhouse.com.au/...0/700/Main.jpg
With a bit of work you could modify it with an air cylinder, so that you don't have to pull the handle., just using a foot valve.
KrynTo grow old is mandatory, growing up is optional.
-
9th Jun 2017, 08:33 PM #13Senior Member
- Join Date
- Apr 2008
- Location
- Perth
- Posts
- 269
Um, he is not in Oz land. Be the other HF store in his country.
DD
-
10th Jun 2017, 05:02 PM #14Most Valued Member
- Join Date
- May 2011
- Location
- Murray Bridge S Aust.
- Age
- 71
- Posts
- 5,959
Thanks DD, didn't see he's in the USA . The thought was there of a similar item that could be purchased over there, that's my story and I'm sticking to it.
KrynTo grow old is mandatory, growing up is optional.
Similar Threads
-
Dumb Newbie Bending Question
By jonsvba in forum METALWORK GENERALReplies: 4Last Post: 19th May 2016, 10:08 AM -
Bending metal rod up to 3/4 inch
By Tiger in forum METALWORK GENERALReplies: 15Last Post: 17th Apr 2015, 10:11 AM -
Question on Metal Hardening......
By CastleGuardian in forum METALWORK GENERALReplies: 7Last Post: 12th Sep 2012, 06:31 PM -
Beginner metal-working question re. bending
By wsal in forum METALWORK GENERALReplies: 25Last Post: 20th Oct 2011, 12:00 AM -
a question for the people who do stuff with metal
By Aangelique1611 in forum METALWORK GENERALReplies: 33Last Post: 12th Apr 2007, 05:11 PM