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Thread: Pressure Gauge
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15th Feb 2016, 07:31 PM #1Golden Member
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Pressure Gauge
I have been tasked with providing a decorative/artistic steam pressure gauge of about 3 - 6 inch diameter for a pizza oven made up to look like a steam-punk street-cart.
How hard is it to make a suitable gauge ?
I already have some brass 2" tubing for a whistle, but any suggestions or offers in this direction gladly received.
John
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15th Feb 2016, 07:49 PM #2Member: Blue and white apron brigade
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Do a google search for "Antique pressure gauge images" and you will get a good selection.
But why pressure. What about Temp, it would change and could even be useful to the pizza chefs.
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16th Feb 2016, 06:43 AM #3Philomath in training
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Making should not be difficult but time consuming. There is an architectural salvage shop down the road a bit from me and when I looked in the other day I saw a raft of brass gauges. If you have a budget for this project I can go in and see what I can find.
Michael
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16th Feb 2016, 09:42 AM #4Golden Member
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Bob,
Using the gauge as a temperature indicator for the oven has merits, I will run that idea via the chief artist.
I have a start on the whistle, a length of 2" brass tubing recovered from the bin at a local scrap merchant in the shape of a drainage bend for the cost of $20.
I can easily make the end caps, centre spigot and top finial, but a representation of the cast curved and tapered operating lever of a typical whistle is going to take some imagination.
I am thinking of making an open top mould in the shape and melting my brass swarf collection into it using oxy-acetylene.
Michael,
Thanks for the offer, but don't make a special trip for me.
I suspect that my budget (love job for art) would not stretch to the prices a specialist salvage shop might expect.
But, perhaps you could get a name/number/address for me so that I can give them a call ?
Thanks for the comments,
John
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16th Feb 2016, 12:15 PM #5Member: Blue and white apron brigade
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You could make a very steam punk temp gauge by making a large bimetallic (brass and say stainless) strip riveted or bolted together.
Then add a lever action to move large pointer across a brass strip with calibrated marked temperatures on it .
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16th Feb 2016, 05:50 PM #6Philomath in training
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16th Feb 2016, 09:47 PM #7Golden Member
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Michael,
Thanks for whatever you can do.
The matter of zinc boil off interests me.
I have seen examples of oldtime tradesman permanently marking tools by engraving their names/initials/mark in the surface and then melting brass into the engravings.
I was never sure of the exact process, but assumed it was relatively simple and easy to do.
If not oxy-acetylene, I wonder how the heat was applied.
John
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17th Feb 2016, 07:56 AM #8
Here's a whistle that I picked up at the Garden Island auction a few years ago.
Klaxon from the wood shop is my fav.
They have a few large pressure gauges at the local ms wot USYD civil chucked.
H.Jimcracks for the rich and/or wealthy. (aka GKB '88)
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17th Feb 2016, 07:54 PM #9Philomath in training
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Stepney Architectural Traders
78 King William St
Kent Town SA
(08) 8362 4910
With respect to boiling the zinc off, if you used gentle heat you may get away with it. I tried TIGing some brass once. While the surrounding metal sucked the heat away, it worked but as soon as it got hot - gas and white zinc oxide. Brass is cast but I think it needs reasonable control to do so properly.
Michael
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18th Feb 2016, 11:51 AM #10Golden Member
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Thanks Michael,
I have contacted Stepney A. T. and they will send me some representative photos of a large collection that they have recently acquired.
Pricing is about $120 upwards depending on age, condition, appeal etc.
A chap I know has said that he is willing to part with a 6 inch 300 psi panel mount gauge at a price somewhat lower, so this is probably the way to go.
I have got two nice pieces of straight brass tubing out of the drainage bend and have started on the cap.
John.
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18th Feb 2016, 12:25 PM #11
Both brazing and silver soldering processes can suffer from zinc boil-off.
The boil off is the zinc gassing off as the temperature has been allowed to rise above a temperature that sustains the specific brazing or S Solder process.
Tig temperatures being way above would be problematic,I imagine.
Not having had Tig shielding gas for a while now, I have not had the opportunity to try it.
Micheal G ,
Oxy Acetyelene is the tool of choice for brazing or silver soldering giving pin point heat control.
When brass is joined to brass the term becomes braze welding as both the parent metal and filler metal are fused.
A shape in brass that may be suitable as a look a like whistle is a water sytem tank relief valve.relief valve .jpg
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18th Feb 2016, 07:57 PM #12Golden Member
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Grahame,
Thanks for the suggestion on the valve.
The intention is to make an operating lever similar to that shown on the steam whistle in the attached image, but the whistle body itself will have a square bottom and top (less work).
From the discussion by you, and Michael, zinc boil appears to be a real risk requiring an appropriate procedure.
I will be attending the Knifemakers and Blacksmiths get together next week, I may be able to get some ideas there.
Typical Whistle.jpg
John
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18th Feb 2016, 09:56 PM #13Philomath in training
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John, can you give some sizes for the lever? I have some brass strip around that I may be able to spare if it is big enough.
Michael
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19th Feb 2016, 07:42 AM #14Golden Member
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Thanks Michael, but I have appropriate brass bar in stock.
I just thought it would add to the appeal if the lever had a cast finish.
The image shows the Stepney gauges, quite a collection.
Stepney 1 Compr.jpg
John.
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19th Feb 2016, 02:38 PM #15Most Valued Member
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Hi John,
To give the handle a cast look, what about dimpling it with a prick punch, no need for the hammer, just using the punch as a hmmer point down should give it the right effect.
KrynTo grow old is mandatory, growing up is optional.
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